Key Inventory Management KPIs and Their Significance (2023)

Ethan
CEO, Portable

Efficient inventory management is paramount for businesses, especially in sectors like ecommerce where balancing supply and demand is a daily challenge. Key Performance Indicators (KPIs) or inventory management kpis play a vital role in assessing the efficiency and effectiveness of inventory management processes. They help identify inefficiencies, optimize operations, and improve cash flow, thereby enhancing customer satisfaction.

The Top 11 Inventory KPIs

  1. Inventory Turnover Rate
  2. Average Inventory
  3. Cost of Goods Sold (COGS)
  4. Stockouts
  5. Demand Forecast Accuracy
  6. Lead Time
  7. Backorder Rate
  8. Inventory Accuracy
  9. Inventory Shrinkage
  10. Rate of Return
  11. Sell-Through Rate

Deep-Dive Into Inventory KPIs

1. Inventory Turnover Rate

  • Definition: This measures how often a business can sell and replace its total inventory in a given time period.
  • Why It Matters: A higher inventory turnover rate indicates strong sales and efficient inventory management, whereas a low turnover can indicate overstock and inefficiencies.
  • How to Collect Data: This data can be gathered by tracking the number of units sold and the average inventory for a specific time frame.
  • Tools: Inventory management software like NetSuite or Fishbowl can help track this KPI.

2. Average Inventory

  • Definition: This KPI represents the mean value of inventory held over a certain time period.
  • Why It Matters: Knowing the average inventory helps in gauging whether stock levels are maintained optimally against customer demand.
  • How to Collect Data: This data is collected by adding the beginning inventory and ending inventory for a time period, and then dividing by two.
  • Tools: Zoho Inventory and QuickBooks Commerce can help businesses monitor their average inventory.

3. Cost of Goods Sold (COGS)

  • Definition: COGS represents the total cost of producing goods that have been sold in a specific time frame.
  • Why It Matters: It helps businesses understand their gross margin and the relationship between inventory value and profits.
  • How to Collect Data: This data can be pulled from financial statements or accounting software.
  • Tools: Accounting tools like Xero and Sage can help track COGS.

4. Stockouts

  • Definition: Stockouts occur when the demand for a product exceeds its supply in inventory.
  • Why It Matters: Stockouts can result in lost sales, reduced customer satisfaction, and negative impacts on brand reputation.
  • How to Collect Data: Monitor inventory levels in real-time and compare them against customer orders.
  • Tools: Warehouse management solutions such as WMS Cloud or 3PL Central can help manage and reduce stockouts.

5. Demand Forecast Accuracy

  • Definition: Measures how accurately a business can predict customer demand against actual sales.
  • Why It Matters: Accurate demand forecast ensures stock levels match customer demand, reducing excess inventory and stockouts.
  • How to Collect Data: Compare forecasted demand against actual units sold.
  • Tools: Forecast Pro and EazyStock can aid in improving demand forecast accuracy.

6. Lead Time

  • Definition: This KPI measures the time taken from when an order is placed until it's received.
  • Why It Matters: A longer lead time can indicate inefficiencies in the supply chain, potentially leading to stockouts or excess inventory.
  • How to Collect Data: Monitor the date of order placement to the date of order receipt.
  • Tools: Unleashed and Orderhive can help businesses optimize their lead times.

7. Backorder Rate

  • Definition: Represents the number of orders that cannot be fulfilled due to insufficient stock.
  • Why It Matters: A higher backorder rate can signal inventory management issues and can affect customer satisfaction.
  • How to Collect Data: Track the total number of backorders compared to the total number of orders.
  • Tools: Inventory management tools like Cin7 and TradeGecko can help in reducing the backorder rate.

8. Inventory Accuracy

  • Definition: This metric compares the physical inventory to the inventory recorded in a system.
  • Why It Matters: High accuracy ensures better inventory control and optimization.
  • How to Collect Data: Conduct regular physical inventory counts and compare against the inventory management system.
  • Tools: Systems like inFlow Inventory and Sortly can aid in maintaining inventory accuracy.

9. Inventory Shrinkage

  • Definition: The difference between the physical inventory and the amount recorded in the system due to factors like theft or miscounts.
  • Why It Matters: High shrinkage can increase the cost of inventory and reduce profitability.
  • How to Collect Data: Deduct the end inventory value from the beginning inventory value, minus sales.
  • Tools: Security solutions like ADT or inventory management systems like Odoo can help manage shrinkage.

10. Rate of Return

  • Definition: Measures the frequency at which sold products are returned.
  • Why It Matters: A high rate can indicate issues with product quality or customer satisfaction.
  • How to Collect Data: Monitor the total number of returns against the total number of sales.
  • Tools: Return management tools like Returnly or AfterShip can provide insights into this KPI.

11. Sell-Through Rate

  • Definition: This metric determines the percentage of a product sold compared to the amount received.
  • Why It Matters: It provides insights into product popularity and can help in inventory replenishment decisions.
  • How to Collect Data: Compare the number of units sold to the number received in inventory.
  • Tools: Inventory analytics tools like DataQ or Stitch Labs can aid in calculating the sell-through rate.

Why KPIs are Important in Inventory Management

Key Performance Indicators are quintessential in pointing out inefficiencies, optimizing operations, and improving the overall efficacy of inventory management processes. Without these metrics, businesses might face challenges such as holding costs, stockouts, excess inventory, or even cash flow issues.

A robust inventory management system paired with the right KPIs offers actionable insights. This ensures that inventory levels align with customer demand, reducing storage costs, dead stock, and improving order fulfillment.

Conclusion: The Importance of Data and Reporting on Inventory

KPIs provide invaluable insights into inventory management, but gathering, analyzing, and reporting this data can be cumbersome. This is where Portable steps in. Portable can seamlessly pull data from your inventory systems and organize the KPI reporting process, making it easier for businesses to focus on what truly matters: optimizing their supply chain and ensuring customer satisfaction.

Clients can trust Portable to provide real-time insights, ensuring they stay ahead of potential inefficiencies, maintain optimal inventory levels, and keep their supply chain